Fine Denier Polyfill for Comforters and Pillows

– Eco-friendly recycled products equivalent to virgin products (GRS certification)
– Reduction of energy and petroleum resources compared to virgin, minimization of Co2 gas emission
– Micro Denier fiber of 1/100th of human hair and has various usage for the development of microfiber products
– Function and feel of the fiber can be achieved by amount of application of finishing chemicals

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PRODUCT DETAIL

Fine Denier Polyfill for Comforters and Pillows

Polyester Fiberfill 15 Denier is an extra-comfortable polyester stuffing with a slick finish to prevent bunching. This cushion filling is non-allergenic and resistant to mildew. Generally, Polyester Fiberfill is stuffed inside a pre-sewn cover of Spun-Bond Pillow Protector Fabric and inserted into a cushion or pillow fabric. Use Polyester Fiberfill as a stuffing for pillow forms, deep seating back cushions, pet beds and other craft projects.

Siliconized polyester filler is a type of filler created from synthetic fiber, polyester, that is treated with a silicate material. This silicone coating adds a featherlike touch to the fill, which makes it very slippery, soft, and easy to work with. The siliconized process also makes the fiber resistant to bacteria and the accumulation of dust. Siliconized polyester filling has properties that prevent the attachment of dust mites and bacteria; therefore, it is considered antimicrobial and hypoallergenic. Siliconized polyester filling resists the growth of molds and mildews and holds its shape better than other types of fiberfills.

This fiberfill is machine washable. The fiber may bunch up in laundering but can be smoothed back out with your hand.

Our premium loose fill siliconized polyester hollow fiber is a 15 denier high loft, resilient and soft feeling fill. The hollow nature and application of silicone on the fibers are better for rebound and recovery in furniture related applications like cushions and pillows making it more durable and supportive than standard toy fills.

Features:

  • Siliconized for rebound & to prevent bunching.
  • Anti-microbial & mildew resistant
  • Bacteria & dust resistant
  • Can be used outdoors.
  • Premium Fiber Fill Stuffed animal filling. Made from good quality materials, filler for stuffed animals, fine and dense fiber, polyester fill can still maintain ​its integrity after multiple washings, and it is not easy to deform even if it is machine washed, white polyester fiber can be used for a long time.
  • Soft and Fluffy Pillow Stuffing. The high-resilience filling fiber has excellent support and full shape. If you’re stuffing your own pillow or stuffed animal, this is easy to use, and you can stuff it as needed. (gentle machine wash in warm water)
  • Plush Stuffing Stuffing pillow filling is compact and has a larger fiber space, and have better warmth retention and comfort effects. Great for stuffing your pet’s pads and making pet beds, give your pet a comfortable and warm resting environment.
  • Widely Application Our filling fiber has a wide range of applications, recycled polyester fiber suitable for use with a variety of crafting projects, for example, stuffed plush dolls, pet nests, pillows, back cushions, cotton quilts etc.

Technical Parameter

Specification

  • Denier:    0.9D – 1.2D
  • Type:   Hollow Conjugate Slick
  • Grade:  Recycle, First quality
  • Color:  white, optical white,
  • ​Cut Length:  32mm-76mm
  • Finish:   silicon, slick, dry, FR, antibacterial, low shrinkage
  • Application.Filling Material: filling toys pillows (51/64)Spinning quilt/spinning cotton/cloth lining/slippers lining/(51/64)Needle-punched nonwoven/ polyester wadding/nonglue cotton/Filtering material/Hard mattress(51/64)

Staple fiber production process

The base material, which comes in chips, is melted in an extruder before being quantified in a gear pump and transferred to a nozzle. Polymers that pass through the nozzle are cooled and solidified in a spinning tank, and end up in a fiber form (semi-finished product). Fiber released from multiple spinning tanks is lubricated and gathered before being wound by a gear wheel and placed in cans. Fiber placed in cans is given various properties through a stretching process, in which fiber is stretched at various roller speeds designed to endow different degrees of rigidity and elasticity.

The fiber is again lubricated for enhanced quality and to facilitate the processes that follow. A crimping process takes place to give the fiber various properties, including bulk and mixability. Moisture and lubricant on the fiber is dried off in a heat dryer. The fiber is then cut into required lengths and end up in a bale form. The fiber is then compressed, packaged, and stored for factory release when ordered.

PRODUCTION PROCESS OF POLYESTER STAPLE FIBER

PSF Manufacturers
Fiber Fill Production

FAQ

1. What do you offer?

We produce recycled hollow conjugated siliconized and non-siliconized polyester staple fiber mainly, we can make hollow fiber (HS/ HD) and virgin polyester staple fiber HCS as well.

2. What is it used for?

Our fiber is widely used in filling, non-woven fabric

3. Are you a factory or a trading company?

We are a factory specialized in polyester staple fiber for many years but now we also have our own professional trading company. We will source many types of textile products such as yarn, PP fibers from others to supply our own customers as well. We also provide our own customers with other related products such as: Foam, Pillows, Cushions, Toys, Down/ Feather,…

4. Where is your factory location?

Our factory locates in the north and the south of Vietnam. You can visit us from Ho Chi Minh City and Hanoi City, Vietnam. You could contact our salesman to fetch you if visiting.

5. Can you accept free sample?

Yes, the hand sample is free when not exceed 1 kilograms. Upon price confirmation, we will provide a sample within 2-3 days; the freight cost will be charged to client.

6. Can you provide ODM service?

Yes, we work on ODM orders. Which means size, material, quantity, design, packing solution, etc, will depend on your requests, and your logo will be customized on our products.

7. How about your quality? What’s the minimum order Quantity (MOQ)?

Please try a trial order, you will know it. The MOQ is 23,000 Kilograms/order, but the price will be lower if you order bulk volume.

8. Can I mix different items in one order?

Sure, you can mix any products we can provide.

9. How can you guarantee the product quality?

We have experienced QC team. We control not only productive process but also raw material. In addition, we have different kinds of testing instrument to help us guarantee the product quality.

10. What’s the payment terms?

L/C at sight, 30% TT in advance are mostly accepted; other terms shall be negotiable by both sides


If you need further information,please feel free to contact me.
Beside raw material, I also offer home textile machinery or virgin polyester staple fiber sourced from my long term partners to offer one stop solution services for our clients.
I am looking forward to hearing from you!.
Thanks and Best Regards,
Tony Tan
Whatsapp number: +84 90 466 5251
Wechat: tony_tan8899