Spinning fibers into yarn involves two primary methods: ring spinning and open-end (OE) spinning. Each method has its own set of processes and applications, and they yield yarns with different characteristics. Here’s a detailed overview of the production of ring-spun and OE-spun yarns using polyester staple fiber (PSF): 1. Ring Spinning Process Overview Opening and…
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What is needle punched nonwoven? Needle punched nonwoven is a type of nonwoven fabric produced through a mechanical process called needle punching. This process involves the entanglement of fibers by repeatedly inserting and withdrawing barbed needles, which bond the fibers together to form a cohesive fabric. Here’s a detailed look at needle punched nonwoven fabrics:…
What is Airlaid nonwoven? Airlaid nonwoven is a type of fabric made using the airlaid process, which involves the dispersion of fibers into an air stream and then collecting them on a moving belt or screen to form a web. This process is especially effective for creating fabrics with high absorbency, softness, and uniformity. Here’s…
What is Chemical bonding nonwoven? Chemical bonding nonwoven, also known as chemically bonded nonwoven, is a type of fabric made by binding fibers together using chemical binders. This process involves applying a bonding agent to a fiber web, which then holds the fibers in place, creating a cohesive fabric. Here’s a detailed look at chemically…
What is Spunbond nonwoven? Spunbond nonwoven is a type of fabric produced using the spunbond process, which involves the direct extrusion of polymer filaments to form a nonwoven fabric. This method is widely used because it allows for efficient and economical production of durable and versatile nonwoven materials. Here’s a detailed look at spunbond nonwovens:…
What are Nonwovens? Nonwovens are a category of textile materials that are produced through various processes without the need for weaving or knitting. Instead of interlacing yarns, nonwovens are made by bonding or interlocking fibers through mechanical, thermal, or chemical means. Here’s a detailed overview of nonwovens: Characteristics of Nonwovens Structure: Nonwovens are typically formed…
In this artcle, we will study 4 types of spinning techniques: Melt spinning, Solution spinning, Electrospinning, Gel Spinning…. Melt Spinning Technical Service Melt spinning technology is a chemical fiber spinning method in which the polymer is heated and melted, extruded through the spinneret, and cooled and solidified in the air to form fibers. Application Scope…
Carbon fiber Carbon fiber is a high-performance fiber with excellent mechanical properties, which is about 5 to 10 μm in diameter and mainly composed of carbon atoms. Typical Categories PAN-Based Carbon Fiber PAN-based carbon fibers are produced from PAN-based precursor fibers. Acrylic fibers with acrylonitrile content above 85% have been found to be ideal precursors….
Polyurethane (PU) fiber High elongation (500% ~ 700%) Low elastic modulus (200% elongation, 0.04 ~ 0.12 g/denier) High elastic recovery rate (200% elongation, 95% to 99%) Lower breaking strength (polyether type is stronger than polyester type) Excellent chemical stability Good thermal stability Good acid and alkali resistance Good wear resistance Low moisture absorption range (generally…
What is Flame Retardant Polyester Fiber? Flame Retardant Polyester Fiber is a type of polyester that has been specially treated with chemicals to reduce its flammability. These chemicals are added during the manufacturing process and work to prevent or slow down the spread of flames when the material is exposed to heat or fire. This…