What is spunlace nonwoven fabric?

Spunlace nonwoven fabric is a material made through the spunlace process. This method uses high-pressure water jets to entangle fibers, eliminating the need for weaving or knitting. It typically consists of natural or synthetic fibers like cotton, viscose, polyester, or blends. Spunlace nonwovens are strong, soft, absorbent, and tear-resistant.

Nonwoven fabrics are created by interlocking fibers instead of traditional weaving. Spunlace nonwoven fabric is made by using water jets to entangle fibers without binders or adhesives. This makes it perfect for hygiene-sensitive uses like clothing and other fabric products.

Also known as hydroentangled fabric, spunlace is produced using high-pressure water jets. These jets create fine streams of water that interlock fibers, forming fabric without adhesives or heat. The result is a soft, textile-like fabric made from various fibers, including polyester, viscose, and nylon.

The spunlace process uses mechanical and hydraulic techniques to create durable nonwoven fabrics. This method produces materials with different properties, suitable for many industries such as healthcare, personal care, automotive, and household products.

During the spunlace process, high-pressure water jets propel the fibers onto a moving conveyor belt. The force of the water entangles the fibers, forming a cohesive fabric structure. This creates a strong, tear-resistant fabric with excellent tensile strength.

The water pressure and fiber arrangement can be adjusted to achieve specific characteristics in the fabric. This results in variations in thickness, density, softness, and absorbency, making spunlace versatile for diverse applications.

Spunlace nonwoven fabric is breathable, absorbent, and strong. It is commonly used in wipes, facial masks, medical gowns, drapes, and filtration media because it traps and holds fine particles. It is also used to make personal care products like towels, bedding, and clothing.

Production process of spunlace nonwoven fabric

The production of spunlace nonwoven fabrics starts with choosing raw fibers. These fibers are opened, carded, and formed into a loose web. High-pressure water jets then entangle and interlace this web, creating a strong fabric structure. Spunlace nonwoven fabrics are versatile and suitable for many uses, including hygiene products, medical dressings, industrial materials, filtration, apparel, and cleaning wipes.

Production begins with selecting raw materials, which can be natural fibers like cotton, viscose, and wood pulp, or synthetic fibers like polyester, rayon, and polypropylene. These fibers are opened and blended to form a uniform fiber web.

Making spunlace nonwovens requires understanding the materials and having the skills to manage modern production machines.

The type of fibers and specific process settings can be adjusted to create spunlace fabrics with various properties. Fabrics with more synthetic fibers tend to be stronger and more durable, while those with more natural fibers are softer and more absorbent.

1. Procurement of Raw Materials
Our primary raw materials consist of rayon, polyester, and other staple fibers, sourced from reputable fiber manufacturers. These materials are compressed and packaged in batches weighing 200 to 300 kg, with the option to blend fibers based on specific property requirements.

2. Mixing and Loosening Fiber
The compressed fibers are meticulously loosened and mixed to ensure a consistent blending ratio and weight distribution, setting the foundation for the subsequent processing steps, such as carding.

3. Carding Process
Through a series of rolls equipped with tooth-shaped metal wires, the fibers are transformed into a sheet-like form known as a “web.” The uniformity of this web is crucial in the carding process, showcasing our advanced technological capabilities.

4. Fiber Bonding
Following carding, the fibers within the web are entangled using high-pressure water streams, creating a durable sheet with enhanced strength.

Fine streams of high-pressure water are used to entangle and interlock the fibers together. The water is sprayed onto the web, and the pressure and speed of the water jets are adjusted to optimize the entanglement process.

5. Drying and Fusion Bonding
We employ a drying method to eliminate moisture from the sheet and achieve fusion bonding of heat-fusion fibers in a sheath-core structure, further enhancing the fabric’s integrity.

The fabric is then dried to remove excess moisture. This can be done through a variety of techniques, such as through hot air ovens or infrared radiation.

6. Quality Inspection
Every non-woven fabric undergoes a rigorous inspection process post-drying to identify and address any potential contaminants, ensuring a pristine final product.

7. Winding and Packaging
Upon successful completion of the inspection phase, the sheets are ready to be wound into various widths and lengths, facilitating efficient packaging and distribution.

The finished fabric is then treated with various finishes, such as softeners and antimicrobial agents, to enhance its properties.

Key Applications

• Hygiene & Personal Care: Baby wipes, cosmetic removal pads, facial masks, feminine hygiene sheets, moist towelettes

• Medical & Healthcare: Surgical sponges, gauze, medical compresses, operating towels, wound dressings, patient gowns

• Household & Cleaning: Cleaning wipes, dusting cloths, floor mops, glass cleaning wipes, antibacterial wipes

• Industrial & Technical: Synthetic leather (PU/PVC backing), automotive headliners, electronic cleaning wipes, precision polishing cloths

We are known for our spunlace nonwoven fabric. It’s recognized for its softness, durability, and versatility across many industries.

Our offerings include wipes, facial wipes, wet towels, and makeup removal pads.

We also supply surgical gowns, masks, and medical drapes.

For cleaning, we have cloths, mop heads, and wipes.

Our products are designed for sensitive surfaces, machinery, and industrial use.

We provide filtration, home textiles, and interlinings.

Our hydroentangled fabrics are engineered for hygiene and performance. From medical textiles to premium cosmetics, they offer excellent uniformity and a great feel.